The cement plant was designed according to the dry production method with the installation of a production line with a capacity of 8,500 tons of clinker per day plus a similar line for the 2nd construction phase, equipped with a 5.5 x 86m rotary kiln, cyclone heat exchangers and a decarbonizer. By the production capacity this project is the largest cement plant in the Russian Federation. The location of the cement plant supposed to be 1.5 km west of the Maklaki village of the Kaluga region.
The construction of a cement plant includes the construction of a quarry, auxiliary production facilities, access roads (road and railway) and utilities (110 kV overhead lines, gas pipelines, technical and drinking water pipelines, treatment facilities for storm and domestic wastewater).
The equipment has a high degree of production processes automation. The whole production process of raw materials and finished products is under constant control of automation systems. All elements of the production line such as crushers, conveyors, mills, furnaces, electric drives, fans, burners have several levels of control including local manual control, automatic program mode and remote control through a local console or a remote workstation. All especially important processes, especially processes associated with high-temperature heating, are additionally controlled by a video monitoring system, pyro cameras, and strain gauges. Constant monitoring of the mixture composition by an automated system is also executed, making a full automation of the dispensing additives mechanism possible. The whole process is automated and reduces the risk of the human factor to the minimum.
Whole production processes from a raw mill to finished products package is automated. In fact, unmanned cement production technology is used with process being controlled from a single control center. Manual labor is used for repair and maintenance of equipment.
Product export will be realized by railways and road.
Cement plant productivity: first stage of construction is 3,544,523 thousand tons per year, two phases of construction is 7,089.046 thousand tons per year.
Number of employees: the first stage is 332 people, the second stage with an addition of 108 people, the number of employees for both phases is 440 people, including 277 production workers.
During the project “VEB Engineering” Ltd assesses and studies the opportunities and perspectives based on the analysis of the premises underlying the project’s business plan, including the assessment of the technical and technological solutions of the project.
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Football stadium with a multifunctional complex of commercial real estate with a total area of 170 thousand square meters in Moscow. (JSC "PFC CSKA")
Expansion of the production and logistics complex in the industrial port area of the Novorossiysk Sea Port
Breeding plant project creation for the reproduction of meat and dairy cattle, ICS and the greenhouse complex in the Kabansky district of the Republic of Buryatia
Construction of a 35-hectare greenhouse complex for the production of vegetable products in the Rostov Region, “Donskaya Usadba” Ltd.
Feasibility study audit of the reconstruction project of Belebeevsky Plant “Avtonormal” (BelZAN JSC)
Construction of the infrastructure complex for tourist and recreational purposes “Golden Ring” Resort
Studying the possibilities and perspectives of the construction, commissioning and capitalization of the Kaluga cement plant (Kaluga region)
Monitoring and analysis of financial, economic and production activities of the “Tractor Plants” Concern enterprises
The construction of “Molzhaninovka" Gas Turbine Power Plant and substation "Molzhaninovka"
Creation of metal manganese industrial production in Troitsk city, Chelyabinsk region
Construction of a mining and processing complex for the industrial processing of titanium zirconium mineral resources of the Ordynsky field of zircon - ilmenite sands
Complex for the processing of crude oil and heavy oil fractions and the production of high-tech bitumen materials in the Orenburg region
Development of the Talitsky section of the Verkhnekamsk deposit of potassium and magnesium salts in the Perm Kray
Production organization of medium and high density fiberboard on the production base of APS "Apsheronsk" JSC in Apsheronsk city, Krasnodar Krai
Creation of a timber processing complex in the Solnechniy region of the Khabarovsk Krai
Construction of an oil refinery nearby Nikolaevka village
Creation and deep modernization of an industrial complex for the production of lumber and the creation of an industrial complex for deep processing of wood
"Ural Broiler" CJSC construction and modernization of the poultry complex in the Orenburg region
“Teplitsy Ramenskie” Ltd. Project for expanding the capacities of the greenhouse complex for growing roses on 24 hectares using its own thermal power plant
"Orsky Bacon" CJSC. Construction of a pig-breeding complex in Orsk city
“Vegetable Factory” TC. Construction of a greenhouse complex for the production of vegetables and herbs with an area of 24.71 hectares in the Novgorod region
"Voshkazhnikovo" OJSC. Construction of two dairy complexes and a milk processing plant in the Yaroslavl region
"Baltagrokorm" Ltd. Construction of the feed mill in the Krasnoznamensky district of Kaliningrad region
Vegetable Factory TC. Construction and modernization of TC "Rostov" Ltd.
“Vegetable Factory” TC. Production of perennial cultivation of vegetables in greenhouse conditions using hydroponics technology of "Novomoskovsky" TC
“Vegetable Factory” TC. Greenhouse complex ("Agapovsky" TC) with an area of 8.8 hectares for perennial cultivation of vegetables in closed ground
Development of the environmental and social assessment methodology for investment projects of Vnesheconombank Group of Companies
Environmental assessment of investment projects of “Krasnoyarsk Metallurgical Plant” Ltd (“KraMZ” Ltd)
The completion of the technical re-equipment of the silicate brick plant into a plant for the production of gypsum binders and products based on them” in Tyrnyauz city, Kabardino-Balkarian Republic
Reconstruction of M + W production building of “Angstrem-T” OJSC with the aim of creating contract manufacturing of submicron semiconductor products in Zelenograd
Performance of the development of a feasibility study and design estimates for projects related to the closure of “Baikal Pulp and Paper Mill" OJSC
"Altaymyasoprom" Ltd. Construction of a pig breeding complex in the Altai Krai
Construction of a separate industrial production of methylchlorosilanes", implemented by "KZSK-Silicon" JSC company in Kazan, the Republic of Tatarstan
Construction of a cement plant in the Nikolsky district of the Penza region
Construction of the Hyatt Regency Rostov Don Plaza International Convention Center
Creation of a modern agro-industrial complex for elite pedigree cattle breeding and milk production in the Sarapul district of the Udmurt Republic